Our customized new-type cake washing membrane plate integrates advanced uniform cake washing technology with high-performance diaphragm squeezing function in a single unit. Unlike conventional membrane plates that only provide basic squeezing, this innovative design features optimized internal washing channels to deliver even distribution of washing liquid across the entire filter cake surface, achieving superior washing efficiency with significantly reduced solvent consumption. Each plate is fully customized to match your specific material properties, process requirements and existing filter press model, making it the ideal upgrade for applications demanding high-purity filter cakes and maximum valuable material recovery.
Core Advantages
- Superior Uniform Washing: Patented multi-point radial washing channels ensure complete and even penetration of washing liquid, eliminating “dead zones” and improving washing efficiency by 35-55% compared to standard designs
- Dual-Function Performance: Combines efficient cake washing and high-pressure diaphragm squeezing in one process step, reducing overall cycle time by 20-30%
- Significant Solvent Savings: Optimized flow dynamics cut washing liquid consumption by 40-60%, lowering operational costs and wastewater treatment expenses
- Full Customization: Tailored dimensions, washing port configurations, diaphragm materials and chamber depths to perfectly suit your unique filtration needs
- Enhanced Durability: High-quality reinforced rubber/TPE diaphragms and heavy-duty PP core plates resist chemical corrosion and mechanical wear, extending service life by 30%
Customization Options
- Sizes: 630×630mm to 2000×2000mm
- Diaphragm Materials: Food-grade rubber, chemical-resistant TPE, high-temperature EPDM
- Washing Configurations: Single-side washing, double-side washing, counter-current washing
- Feeding Ports: Center feed, corner feed, multi-port feed
- Chamber Depth: 25-60mm
- Special Features: Non-stick surface, high-temperature resistance, anti-corrosion coating
Technical Specifications
- Maximum Working Pressure: 25 bar (squeezing)
- Operating Temperature: -20°C to 140°C (material-dependent)
- Washing Efficiency Improvement: 35-55% vs standard membrane plates
- Washing Liquid Saving: 40-60% vs standard designs
- Compatibility: All major chamber and diaphragm filter press brands
Application Fields
Perfect for industries requiring high-purity products and efficient mother liquor recovery:
- Pharmaceutical manufacturing (APIs, antibiotics, intermediates)
- Fine chemical production (dyes, pigments, catalysts)
- Food and beverage processing (sugar, starch, edible oil)
- Precious metal and rare earth extraction
- Electronic materials and battery manufacturing
- Environmental wastewater treatment
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